Revolutionizing Textile Processing with VTR Biotech Degreasing Enzyme Solution

Jan 07, 2025

In the textile production and processing industry, the presence of residual oils, waxes, and stains often becomes a major challenge during dyeing and finishing processes. These stubborn impurities not only affect product quality but also significantly increase production costs and time. VTR Biotech has introduced the Degreasing Enzyme C001, providing a groundbreaking solution to this persistent industry issue.

The challenge of the textile industry

Modern textile industries rely heavily on synthetic fibers and cellulose fibers. However, during textile processing, various oils and stains inevitably come into contact with the fabric. These residues can lead to uneven dyeing, color blotching, and color fading, ultimately degrading the fabric into lower-grade materials. This not only impacts the quality of the final product but also severely hampers factory efficiency and profitability.

Traditional degreasing methods often involve chemical degreasers, but they have their own drawbacks: they can damage fabric fibers due to strong chemical reactions and pose environmental and safety risks for both operators and the surrounding ecosystem. The Degreasing Enzyme C001, however, uses advanced biotechnology to provide a gentler yet highly effective solution, protecting the fabric while improving processing efficiency.

Technology Principles and Advantages

C001 is a high-concentration enzyme preparation containing biochemically synthesized oil-removal agents. Its unique formulation is specifically designed to eliminate mixed oils and impurities from various fibers such as polyester, nylon, cotton, and blends. This product offers several notable advantages:

(1) Comprehensive Cleaning Performance

C001 works through the processes of decomposition, dispersion, wetting, and emulsification to easily remove various oils, waxes, and residues that traditional chemical de-oilers cannot eliminate. It tackles deep-seated impurities, providing a more thorough and efficient cleaning process.

(2) Versatility and Efficiency

Not only does C001 excel at removing oils, but it also demonstrates superior refining and penetration capabilities. When diluted at ratios of 1:3 to 1:4, the enzyme can achieve outstanding de-oiling and refining effects, fulfilling multiple process requirements in one application. This reduces usage costs and simplifies the overall textile processing  procedure.

(3) Eco-Friendly
C001 operates efficiently at low temperatures, which significantly reduces energy consumption and chemical emissions. This not only helps businesses save on operational costs but also contributes to environmental sustainability.

(4) Practical Performance Validation

Multiple trials have demonstrated the superior performance of “De-oiling Enzyme” C001, which outperforms competing chemical de-oiling agents available on the market. Key findings from these tests include:

•  Improved Brightness
In whiteness tests conducted after refining, C001 demonstrated a significant improvement in color stability and brightness compared to traditional chemical de-oilers. Even under harsh boiling conditions, which typically degrade the performance of conventional de-oilers, C001 maintained superior whiteness, indicating its enhanced efficacy in retaining quality. This remarkable performance under challenging conditions positions C001 as a more reliable and effective alternative, ensuring higher product consistency and reduced dependency on harsh chemicals.

•  Enhanced Penetration and Wool Effect
Fabrics treated with C001 exhibited significant improvements in penetration and wool effects. For example, within 30 minutes, the dye liquor rose to a higher level, demonstrating the effectiveness of C001.

•  Oil Removal Efficiency
C001 outperformed other products in removing oils from both cotton and polyester fabrics. In particular, on cotton fabrics, C001 achieved nearly 100% oil removal, fully meeting the high standards required by advanced dyeing processes.

•  Oil Removal EfficiencyMarket Value and Future Prospects

The launch of Degreseing Enzyme C001 marks a significant leap forward in textile processing technology. This product not only optimizes processing workflows and enhances product quality but also helps businesses save on production costs. It plays a crucial role in supporting the textile industry’s green transformation.

Conclusion

VTR Biotech Degreasing Enzyme C001 redefines the de-oiling and refining process for textiles. With its exceptional performance and significant environmental benefits, it brings new vitality to traditional industries and offers businesses limitless potential for growth. To learn more about C001 or explore real-world case applications, please contact our technical support team at [email protected]